High speed five ply corrugator Production Line (BCE flutes) For Sale
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Brand: BHS Origin: GERMANY and CHINA
Model: STEADY LINE 2200
Manufacture year:2010 Heating type: Steam heating
Max. mechanical speed: 250m/min.
Direction: Right hand machine. Power: 380V, 50HZ, 3 PHASE, 4 WIRE.
Standard units:
Two Cassette single facers, BCE flutes (BHS);
Five heavy duty hydraulic mill roll stands (BHS);
Five auto splicers (China Famous Brand, brand new makes);
Five pre-heaters (BHS);
Overbridge with driving system and five ply correction mechanism, 2-floor gluing machine with two-layer gluing tanks, double facer, double baker with 20 heating plates (BHS);
Single slitter scorer (6 blades 10 scorers) 8-second blade adjustment(BHS);
Multi-functional waste cut-off machine and ear cut off (BHS);
Single N. C. Rotary Cut Off (BHS);
Big hang-basket auto stacker, comprehensive production management system (BHS).
How to maintenance Practices for a BHS Corrugator Production Line:
how to maintain the BHS corrugator for peak performance and longevity, with a shift from reactive repairs to strategic preventive care is required . BHS recommends a multi-layered approach focusing on inspections, environmental control, and training.
1. Routine Inspecting and Cleaning
Conduct regular Technical Corrugator Inspections (TCI). This 6-day audit analyzes machine condition, identifies technical limits, and provides a roadmap for upgrades . Daily cleaning is critical, especially in the splicer (paper dust) and glue unit (residue). In high-temperature or humid seasons, increase the frequency of electrical cabinet maintenance; clean condenser and evaporator coils monthly to prevent drive failures, as humidity can cause short circuits .
2. Smart Lubrication and Parts Management
Automated lubrication systems on the slitter-scorer and cutoff reduce wear on stressed parts like knife bar gears . For legacy parts like the hydraulic mill roll stand, manually lubricate slide keys and bearings regularly . BHS's M2P service optimizes spare parts inventory using data analytics, ensuring critical components are in stock to slash downtime by up to 30% .
3. Electrical & Drive System Care
Electrical cabinets must be sealed and kept cool. Ensure control air conditioners are functioning to keep servo drives below 55°C . Operators and maintenance teams should attend specific training (e.g., Wet End Electrical or Modul Facer courses) to learn control loops, drive tuning, and diagnostic tools, enabling them to fine-tune sensors and reduce unplanned stops .
4. Data-Driven and Professional Support
Utilize digital tools like iCorr MOS for predictive maintenance dashboards and alarms . For complex needs, BHS offers on-site service contracts (M2P Premium/Flex) where BHS technicians manage everything from mechanical adjustments to full operations, guaranteeing uptime . In essence, combining daily cleanliness, climate control, and expert audits will protect your investment.
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